srijeda, 3. listopada 2018.

Relays


The following schema shows electronic circuit and relays on it for Virago xv535 bike:

Yamaha xv535 Virago electrical schema
sidestand relay presented here (abandoned on later models)
the wire colors are real ones


Sidestand relay

IMAGE CODE xv250 xv500 xv535 xv750 xv1100
42H-85740-00-00 - - 1987-1988 - 1986-1991
This relay was used as a protection for sidestand security switch at the begining of Virago production. If bike's sidestand is down, for security reasons the bike cannot start. Later this relay was abandoned as unnecessary while sidestand switch remained (is connected directly to TCI).

Fuel pump relay

IMAGE CODE xv250 xv500 xv535 xv750 xv1100
4U8-81950-02-00 - - 1987-1990 1981-1990 1986-1991
25G-81950-01-00 - 1992-1998 1991-2001 1991-1997 1992-1999
Fuel pump relay is used for turning the fuel pump on/off. In 1991/1992. old relay 4U8-02 model was replaced with newer one 25G-01.

Diode assy

IMAGE CODE xv250 xv500 xv535 xv750 xv1100
4U8-81980-M0-00 - - 1987-1988 1981-1997 1986-1999
4H7-81980-M0-00 - 1992-1998 1989-2001 1984 -
Diode assy contains few diodes inside. The first assy model contains three diodes for isolation of three electronic circuits (one of them was a sidestand circuit with its sidestand relay). Later when sidestand relay was abandoned, there was no neccessity for third diode and second generation assy used on newer Virago modles contains only two diodes.

older version of diode assy, 3 diodes
4U8-81980-M0-00

newer version of diode assy, 2 diodes
4H7-81980-M0-00

Cut-off relay

IMAGE CODE xv250 xv500 xv535 xv750 xv1100
41R-83350-71-00 - 1992-1998 1987-2001 1988-1997 1986-1999
Cut-off relay is one part of flasher assy 41R-71 (second part is flasher circuit). This small relay is used as a relay for engaging the big relay of starter motor. When security percautions are satisfied: the sidestand is up and (gear in neutral position or clutch handle pressed) only then this relay will be activated and starter motor will be able to start the engine.
inside relay 41R-71

Starter relay

IMAGE CODE xv250 xv500 xv535 xv750 xv1100
3AY-81940-00-00 1991 1992-1998 1987-2001 - -
4X7-81940-10-00 - - - 1981-1983 -
5A8-86110-50-00 - - - 1986-1998 1986-1999
The starter relay (solenoid) is big power relay. Starter motor (ger. Anlasser) is very powerfull DC motor which starts the engine and loads big current from a battery while starting. The small start switch on handlebar couldn't withstand switching of such a big current for starter motor so it leaves this job to starter relay and is used only for engaging starter relay which furthermore switches the powerfull starter motor.

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